Morton Salt Essay

1. curtly describe salinity product, from saltwater production to complete daily mea sure quite a littles. Salt is obtained by introducing water into season caverns which in turn dissolves the flavoriness deposits deep down the caverns, allowing the salinity solution (brine) to be brought to the push through for further processing. The brine is boiled in order to remove most of the liquid, resulting in salt watch crystal deposits. The salt crystal deposits be then further change to remove all residual moisture to produce the final product salt. The accurate product is stored within a silo awaiting production. The round cans economic consumptiond for packaging salt be produced on-site. The cans are produced by gluing two sheets of bank check board and rolled into a continuous tube. The tube is then cut into want sections and then cut again into can-size pieces. The finished pieces are moved on car transporter to where the various parts can be assembled into cans and glued. at a time the cans are formed, they are fill up with salt and the pour spout is added to the can. Once completed, the finished cans containing salt are nasty onto pallets and placed into inventory awaiting shipping to distributors.2. Briefly describe quality assurance efforts in round can production. Quality is go over primarily by visual oversight including verifying the assembly was done mighty, checking the change cans for correct weight, inspecting cans to ensure labels are in good order aligned, and checking to see whether metal pour spouts are correctly attached.3. What are some of the mathematical reasons why the company continues to use the sexagenarian processing equipment instead of buying new, more(prenominal) modern equipment? The company may not have updated its equipment because of the superior toll of enthronization in new machinery.4. Where would you place salt production in the product-process spectrum? Salt production would be a low variety, high volume operation which would place it as a repetitive production or continuous flow in the product-process matrix.5. fancy the approximate number of tons of salt produced annually. (3,800,000 cans per year) x (26 ounces of salt per can) = 98,800,000 ounces per year. (98,800,000 ounces per year) / (16 ounces per pound) = 6,175,000 pounds per year. (6,175,000 pounds per year) / (2000 pounds per ton) = 3,087.5 tons of salt per year.6. What improvements can you suggest for the plant?a.Application of statistical Process Control (SPC) to reduce the cost of quality.b.Develop a plan to overhaul the live equipment and to purchase new equipment as a joint effort among finance, purchasing and manufacturing areas.c.Synchronize production, diffusion and capacity planning to make sure that there is sufficient capacity in the silos to handle the incoming salt from brine production. Reduce operating expense by introducing computerized QA for round can production for the sideline processes electronically footprint filled can weight, use a computerized laser to measure and ensure labels are properly aligned, use a mechanical stress examine to ensure metal spouts are correctly attached